Feb 21, 2008· We have several hundred feet of this type of conveyor and the belt will not track properly without the correct components installed. Ours have flat/grooved end pulleys with grooved rollers, snubbers placed every 20' along the bed, 12" drive pulley and 4" tension pulley.
Properly tracking a conveyor belt is a crucial part of maintenance and installation for material handling systems, but this can also be the most painful to deal with. If the belt isn't aligned and then controlled the right way, it will not follow the desired path, causing disruption or delays in operation.
Belt Conveyor Tracking: V-Guided vs. Crowned Roller . One of the largest maintenance issues associated with belt conveyors is belt tracking. Belt tracking is the adjustment method used to keep the belt running straight and true on the end rollers and the belt conveyor frame.
1) Make sure the belt is tracking straight. There should not be one side of the belt ever touching on one side of the conveyor frame. Minimal belt sway from side to side is acceptable but it must not be enough for the belt to touch either side of the conveyor frame.2) If your slider bed conveyor is equipped with a return roller start tracking at STEP 6 below.3) If the belt cannot be tracked ...
Belts naturally want to "walk away" from a higher tension. If tension is increased on one side, it will walk the other way. Friction and Tension Combine For Effective Tracking Field testing has proven that a combination of friction and tension is the best way to put a belt back on track when the structure cannot be properly aligned.
Mar 30, 2014· Conveyor Belt Tracking Belt tracking adjustment may be necessary during the break-in period and normal operation to compensate for belt stretching. Abrasive belt tension must be properly adjusted before adjusting the tracking. Adjust the belt tracking while the conveyor belt …
Clean. When you remove your old belt, it's time to roll up your sleeves and thoroughly clean your conveyor and surroundings. Product debris, dust, grease, oil, worn pulley lagging, or broken pieces of your conveyor are the biggest culprit of belts that do not properly track.
Nov 18, 2016· Belt tracking refers to the methods used to keep a conveyor belt properly aligned and centered during linear motion. A belt tracking left or right is gradually moving in that direction. Conveyor belts must be centered on their tracks to achieve accurate and repeatable results, making belt tracking an important part of automated conveyor system design.
How to Diagnose and Fix Common Conveyor Belt Tracking Issues Aligning and controlling a belt is always a common challenge for plant maintenance. Although its path is imperative to all floor operations, there are many factors that influence a belt's ability to track correctly.
To keep any belt conveyor running properly, it is important that you are able to correctly track the belt. In this blog post, we will walk you through conveyor belt tracking basics for most belt conveyors. To track a belt you will be using the idlers, pulleys, product location, and belt condition to control the direction of belt travel.
Often the wrong pulley is used to track or adjust the belt. This is a common problem when the conveyor utilizes a center drive and tracking configuration. Start by checking to ensure every pulley is in proper alignment with the conveyor frame. Use only snub rollers and idlers to make tracking adjustments.
Every non parallel roller can modify the belt tracking. Be sure they are perpendicular too to the belt center line and square with the frame. If the belt excel these tests, it basically be centered, but a final test can confirm this. Launch the conveyor belt in the reverse run, to the tail pulley. The belt must be empty.
Aug 07, 2019· Adjusting this properly will ensure that the belt runs straight over the head and tail pulleys. Running Off-Track. If you see the conveyor belt run completely off the track in one section of the belt, this is a good sign that there is a problem with an idler, pulley or other conveyor structure in that particular structure. ...
Conveyor Belt Maintenance & Common Conveyor Belt Problems. If your conveyor belt isn't working properly, it will have untold ramifications throughout your entire system. Entire operations can be thrown off schedule, resulting in loss of both money and productivity.
The purpose of the tracking roller is to simply keep the belt on track. One of the most common reasons for conveyor stoppages is conveyor belt mistracking. Belt mistracking occurs when the conveyor belt is not properly centred on the conveyor frames. Tracking rollers are designed to minimise belt mistracking and assist in keeping the conveyor ...
Despite the fact that a belt conveyor is a pretty simple machine to operate, a simple glitch can delay your entire production line. Your conveyor belts should be well maintained to get the most out of your conveyor belts and increase their use and service life. Here are 10 ways to keep your conveyor belts …
See our other posts for more information on properly tracking a conveyor belt: 4-step belt tracking process to properly align your belt; How to properly track a bakery conveyor belt; How to diagnose and fix common conveyor belt tracking issues; Conveyor belt tracking tips
And if your conveyor belt frame isn't squared up, you will spend a lot more time adjusting your conveyor belt tension and tracking. (Homemade frames are particularly challenging in this respect.) If you have a conveyor belt that just can't seem to stay in alignment, talk to the belting experts at MIPR.
Conveyor belts are frequently blamed for belt tracking problems and in most cases this is unjustified. The failure cause is usually to be found in the installation itself and may be the result of poorly adjusted pulleys and rollers, incorrect application of belt tracking measures or faulty design.
Jan 08, 2019· This video covers the steps needed to track a belt. ... Conveyor Belt Tracking ... Ask Hytrol: How to properly tension and track a belt on the ABEZ - Duration: 2:38. Hytrol 1,890 ...
The tracking of a conveyor belt involves an adjustment to keep the belt centered on the rollers. A conveyor belt will move toward the end of the roller that it first comes into contact with. You can adjust a conveyor with the proper tools and basic mechanical knowledge.
Belt tracking is the ability to maintain control of the desired path of a conveyor belt once it is aligned and installed. Making sure a new metal conveyor belt is tracking correctly is especially important because often times when a new belt is installed, it will not track the same as the old belt.
Feb 20, 2018· Today, we're going to discuss how to properly tension and track a belt on a model ABEZ conveyor. Before attempting to physically track the belt, follow these tracking inspection steps: Make sure the conveyor is level across the width and length of the unit. Adjust the supports as necessary. The unit must…
#3 Conveyor Belt Tracking Guide BASIC RULES I. The basic, and primary rule of tracking a conveyor belt is simply "THE BELT MOVES TOWARD THAT END OF THE ROLL IT CONTACTS FIRST." II. The conveyor structure must be "TRUE" (relative to center-line) and LEVEL (side to side).
Nov 27, 2018· A belt with not enough tension can cause the belt to slip. The loss of belt tension will cause wear to pulley lagging, improper belt tracking, and premature belt failure. Checking Belt Tension. The easiest way to check the tension of a conveyor belt is to pay attention to it. You will notice signs if the tension is off.
Sep 19, 2019· Improper conveyor belt tracking; Belt slippage; Discoloration and dusting of the belt; Ensuring Proper Conveyor Belt Tensioning. Now that you've identified that the tension of your Hytrol conveyor, or any conveyor system, needs to be adjusted, it's time to empty your conveyor …
Aligning & controlling a conveyor belt so it maintains its desired path is often difficult to do in the bakery industry. Read how to properly track your belt.
A. The belt is misaligned. Track and train belt. B. Belt is coming in contact with the conveyor frame and or hardware. Make sure belt is tracking properly. Make sure there is proper clearance between belt and any hardware. Make sure load is centred on belt. Clear any jammed material. Install training idlers on carry and return side of belt.
Conveyor Belt Tracking, Conveyors, Automatic Take-ups, and Custom Components Conveyor Belt Tracking White Paper Eckels-Bilt automatic belt tracking systems are the solution to properly track conveyor belts.